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The Difference in the Way We Do Things

Our goal is simple: Good products that are easy to use in the field.

As a developer and manufacturer of cable management products, we have an intense focus on the contractors’ needs for both products and information. We want to exceed our customers’ expectations by using all of our technical expertise in this one key area – to develop and produce what our customers need to get the job done right.

We count on feedback from our contractors. The people who install our products in the field are the most important part of our R&D department. The installers are the ones who really know what can be done to improve a product, what kind of tech support is needed, or what new widget should be designed and built. We want to know what works and what doesn’t, what adds value and what doesn’t. This ongoing dialogue is the foundation for our product development and our company.



100 Series Wall Mount

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

J-TrayTM gives you the option – install as a continuous Cable Tray or as a J-Hook for any Cable Management solution.

Mounting to a wall with the Universal Fastening Aperture requires only a mounting screw or concrete anchor. No other mounting accessories required.


Part No. Profile D x W x H
Dimensions
Cable Capacity
(CAT.6 cable)
Max Cable Weight
(#/ft. CAT.6 cable)
GC104-0202 BLK 2” x 2” x 4”
4 ft. length
51 1.1
GC108-0202 BLK 2” x 2” x 4”
8 ft. length
GC104-0204 BLK 2” x 4” x 6”
4 ft. length
101 2.2
GC108-0204 BLK 2” x 4” x 6”
8 ft. length
GC104-0406 BLK 4” x 6” x 8”
4 ft. length
302 6.6
GC108-0406 BLK 4” x 6” x 8”
8 ft. length



200 Series Ceiling Mount

Versatility and Value designed into a Cable Management System - Engineered for Contractors.™

J-TrayTM gives you the option – install as a continuous Cable Tray or as a J-Hook for any Cable Management solution.

Mounting in a ceiling with the Universal Fastening Aperture requires only threaded rod and simple hardware. No other mounting accessories required.


Part No. Profile D x W x H
Dimensions
Cable Capacity
(CAT.6 cable)
Max Cable Weight
(#/ft. CAT.6 cable)
GC204-0202 BLK 2” x 2” x 4”
4 ft. length
51 1.1
GC208-0202 BLK 2” x 2” x 4”
8 ft. length
GC204-0204 BLK 2” x 4” x 6”
4 ft. length
101 2.2
GC208-0204 BLK 2” x 4” x 6”
8 ft. length
GC204-0406 BLK 4” x 6” x 8”
4 ft. length
302 6.6
GC208-0406 BLK 4” x 6” x 8”
8 ft. length



J-Tray Hardware

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

J-TrayTM gives you the option – install as a continuous Cable Tray or as a J-Hook for any Cable Management solution.

Mounting in a ceiling with the Universal Fastening Aperture requires only threaded rod and simple hardware. Mounting to a wall with the Universal Fastening Aperture requires only a mounting screw or concrete anchor. No other mounting accessories required.


Anchor Hardware

GC-038CA 3/8” x 1-7/8” Sleeve Anchor for concrete with Hexnut
GC-014SM #14 x 1-1/4” Sheetmetal screw with phillips head
GC-025WA 1/4” Hollow wall anchor
GC-312FW 5/16” x 1” Fender washer

Threaded Rod Hardware

GC-038BC 3/8” Beam Clamp
GC-038CP Rod Coupling 3/8”-20
GC-038FW Flat washer, 3/8”
GC-038HN Hexnut, 3/8”
GC-SLV Threaded rod protector sleeve

Splicing Hardware

GC-06SB Split Bolt, Bronze, U.L. Listed, for wire diameter 0.143
GC-08SB Split Bolt, Bronze, U.L. Listed, for wire diameter 0.192

Special Hardware

GC-Cap End cap for cut



J-Tray Cable Pans

J-TrayTM Cable Pans provide a smooth continuous surface for cables to lie on. The 0.118-inch thick ABS material fits inside both the 100 series and the 200 series J-TrayTM Systems. Cable Pans can be nested in the J-TrayTM to be held in place by the weight of the cable. Pans can also be secured in place by drilling a 1/4-inch hole and inserting a cable tie (included) through the pan and around a cross wire.


Part No. Description Color Dimensions
(Width x Length)
GC-02PAN Cable pan for 2” wide J-Tray
0.118 thick ABS Haircell finish on 1 side
Black 1 5/8” x 48”
GC-04PAN Cable pan for 4” wide J-Tray
0.118 thick ABS Haircell finish on 1 side
Black 3 5/8” x 48”
GC-06PAN Cable pan for 6” wide J-Tray
0.118 thick ABS Haircell finish on 1 side
Black 5 5/8” x 48”

Double Decker Cable Separation

In some applications, cable separation becomes a critical issue. If the specification calls out a means of separating the fiber optic cable from the copper, now J-Tray™ creates a simple solution: Double Decker. By mounting a 2” x 2” 100 Series J-Tray™ within the cable space of a 4” x 6” 100 Series cable tray, two distinct cable spaces are created. Place the Universal Fastening Aperture of one tray over the other, then anchor to the wall with an appropriate fastener.


Part No. Profile D x W x H
Dimensions
Cable Capacity
(CAT.6 cable)
Max Cable Weight
(#/ft. CAT.6 cable)
GC104-0202 BLK 2” x 2” x 4”
4 ft. length
51 1.1
GC108-0202 BLK 2” x 2” x 4”
8 ft. length
GC104-0204 BLK 2” x 4” x 6”
4 ft. length
101 2.2
GC108-0204 BLK 2” x 4” x 6”
8 ft. length
GC104-0406 BLK 4” x 6” x 8”
4 ft. length
302 6.6
GC108-0406 BLK 4” x 6” x 8”
8 ft. length

Back to Contents

Back to Back Bracket

The J-Tray System™ (patent pending) Back-to-Back Bracket gives you the option to install the 100 Series J-Tray from a threaded rod.

Mounting one J-Tray with the Back-to-Back Bracket allows the installer greater versatility by using the wall mount J-Tray in a hanging application. This simplifies those jobs where most cables are run along the wall but some cables must be mounted across an open space.

Mounting two J-Trays in a back-to-back position doubles cable capacity and provides a stable, continuous cable bearing surface for those jobs requiring cable separation or larger numbers of cables in an open ceiling environment.

Hardware ordered separately:
GC-038HB: 3/8” x 1” hex bolt
GC-038HN: 3/8” hex nuts
GC-038FW: 3/8” flat washers

Part No. Description Kit Contains Dimensions
GC100BB Kit Kit for mounting J-Tray 100 Series from threaded rod. 4 pcs. 100 Series mounting brackets 2½” w x 2” d x 1¼” h
3 holes 7/16 inch diameter

Back to Contents



J-Tray Raised Access Floor Mount

J-Tray’s Universal Fastening Aperture makes mounting J-TrayTM under a raised access floor quick and simple. With a Pedestal Hardware Kit J-TrayTM clamps to the raised floor pedestal, creating a dual, high capacity cable path. No modifications are required and will work with all floor types. The modular J-TrayTM System is available in both 4-foot lengths and 8-foot lengths. For retrofit into an existing raised floor, the 4-foot J-TrayTM can be easily maneuvered into place by lifting only one 24-inch floor section.






Part No. Description Color Dimensions
(Width x Length)
GC-RFP Kit Hardware Kit used to mount 100 Series
J-Tray™ to raised floor pedestal
Black 1
2
2
2
5/16” U-Bolt
Fender Washers
HexNuts
Thread Caps



J-Tray Packaging

The J-TrayTM System is designed in contractor friendly lengths: 4 feet and 8 feet long. Shipping and storage on site are easier and more cost effective than the three meter lengths of wire basket tray.

The J-TrayTM System uses a crate system for packaging. By using a custom designed crate, J-TrayTM gains maximum utilization of cubic feet in a trailer or in a storage space. For larger quantities, the crates can be stacked two high for additional utilization of space.

Crate dimensions: 40 in. w x 35 in. H x 98 in. L; approximate tare weight: 100 pounds.




Part No. Weight (in lbs.) Qty./Pkg. Total Weight (lbs.)
GC104-0202 2.0 300 700
GC104-0204 3.0 128 484
GC104-0406 4.5 72 424
GC204-0202 NA NA NA
GC204-0204 4.0 128 612
GC204-0406 5.0 72 460
GC108-0202 6.0 150 1,000
GC108-0204 7.0 64 548
GC108-0406 13.0 36 568
GC208-0202 NA NA NA
GC208-0204 8.0 64 612
GC208-0406 15.0 36 640



MACs-Tray 2-Inch Series

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

MACs-TrayTM is designed for fast, easy installation and lower installed cost. U. S. dimensions make estimating easy and accurate. Field fabrication of turns, tees and crosses, and elevation changes gives the installer the ability to adapt to unplanned obstacles that come up on the job site.

Simplified, mechanical supports and accessories solve installation problems before they come up.


Features and Benefits

  • U. S. dimensions – inches and feet

  • Fewer components

  • 6-gauge wire for all sizes

  • Common sense approach to accessories

Part No. Profile D x W x L
Dimensions
Cable Capacity
(CAT.6 cable)
Max Cable Weight
(#/ft. CAT.6 cable)
GC-0202 EZP 2” x 2” x 120” 51 1.4
GC-0204 EZP 2” x 4” x 120” 101 2.8
GC-0206 EZP 2” x 6” x 120” 151 4.2
GC-0208 EZP 2” x 8” x 120” 202 5.7
GC-0212 EZP 2” x 12” x 120” 302 8.5
GC-0218 EZP 2” x 18” x 120” 453 12.7
GC-0224 EZP 2” x 24” x 120” 604 16.9



MACs-Tray 4-Inch Series

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

MACs-TrayTM is designed for fast, easy installation and lower installed cost. U. S. dimensions make estimating easy and accurate. Field fabrication of turns, tees and crosses, and elevation changes gives the installer the ability to adapt to unplanned obstacles that come up on the job site.

Simplified, mechanical supports and accessories solve installation problems before they come up.


Features and Benefits

  • U. S. dimensions – inches and feet

  • Fewer components

  • 6-gage wire for all sizes

  • Common sense approach to accessories

Part No. Profile D x W x L
Dimensions
Cable Capacity
(CAT.6 cable)
Max Cable Weight
(#/ft. CAT.6 cable)
GC-0408 EZP 4” x 8” x 120” 403 11.3
GC-0412 EZP 4” x 12” x 120” 604 16.9
GC-0418 EZP 4” x 18” x 120” 906 25.4
GC-0424 EZP 4” x 24” x 120” 1,208 33.8



MACs-Tray Splicing Hardware

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

Splicing hardware kitted to simplify ordering and installation of tray splices. Check the chart for recommended number of splices per tray size.

Universal splice bars and hardware add material to the joining of two pieces of tray at the splicing location. Check the chart for recommended number of splice bars to use per tray size.


Kit No. Contents Description
GC-Splice Kit 1 pc. GC-025BN
1 pc. GC-100SW
1 pc. GC-150SW
1/4” Round screw with flange nut
1” square splice washer
1-1/2” square splice washer

Part No. Contents Dimension
GC-USB Universal Splice Bar 10.5” (L) x 0.75” (W)
GC-025 BN Used to mount Universal Splice Bar 1/4” round screw with flange nut
GC-100 SW 1” square splice washer



MACs-Tray Heavy Duty Center Hung Support

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

Center hung supports allow tray to be mounted in the ceiling attached to the building infrastructure. By using the center hung style, cables can be loaded from the side to avoid possible damage to the cables from pulling. Strut-type base provides a stable platform for tray. Stiffening rod adds anti-sway support to threaded rod. Hold Down Kit (GC-HD-HDK) mounts tray to Center Hung Support.  Order Hold Down Kit separately.  Heavy Duty Center Hung Supports are for use with 3/8" threaded rod.

Cables must be loaded equally on both sides of the support to avoid tilting the tray.


Part No. Description
GC-CHS-12 12” Center Hung Support
GC-CHS-12 uses strut size (1 5/8 x 13/16”).
GC-CHS-18 18” Center Hung Support
GC-CHS-18 uses strut size (1 5/8 x 13/16”).
GC-HD-HDK
1 pc. GC-200SW   2” square splice washer
1 pc. GC-025FB   1/4” flange bolt
1 pc. GC-025SN   1/4” spring nut
GC-SLV Threaded rod protector sleeve



MACs-Tray Trapeze Support

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

Trapeze style supports give a stable, two-points-of-contact means of hanging cable tray in the ceiling attached to the building infrastructure.

Trapeze support mounts with threaded rod (rod is not included). Hardware to mount trapeze to threaded rod is included in the kit. Hold Down Kit (GC-HD-HDK) mounts tray to Trapeze Support.  Order Hold Down Kit separately.


Part No. Description
GC-THS-06 6” Trapeze Hanger support kit
GC-THS-08 8” Trapeze Hanger support kit
GC-THS-12 12” Trapeze Hanger support kit
GC-THS-18 18” Trapeze Hanger support kit
GC-THS-24 24” Trapeze Hanger support kit
GC-HD-HDK
1 pc. GC-200SW   2” square splice washer
1 pc. GC-025FB   1/4” flange bolt
1 pc. GC-025SN   1/4” spring nut
GC-SLV Threaded rod protector sleeve



MACs-Tray Under Floor Support

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

Under floor supports for MACs-Tray™ provide a solid mounting platform for use in raised floor systems. MACs-Tray™ under floor supports can be anchored to the sub-floor or left free-standing. The MACs-Tray™ will be positioned approximately 3 inches off the floor. The under floor supports do not attach to the raised floor supports nor to the raised floor stringers. Custom heights are available. Please consult factory for details.

A Hold Down Kit (GC-HD-HDK) mounts tray to the under floor support.  Order GC-HD-HDK separately.

Part No. Description
GC-UFS-06 6” Under Floor support kit
GC-UFS-08 8” Under Floor support kit
GC-UFS-12 12” Under Floor support kit
GC-UFS-18 18” Under Floor support kit
GC-UFS-24 24” Under Floor support kit
GC-HD-HDK
1 pc. GC-200SW   2” square splice washer
1 pc. GC-025FB   1/4” flange bolt
1 pc. GC-025SN   1/4” spring nut



MACs-Tray Wall Support

Versatility and Value designed into a Cable Management System - Engineered for Contractors.

Wall supports provide the installer with a means of attaching MACs-TrayTM to a vertical surface. To ensure mechanical strength, the standard wall bracket should be mounted using standard 1-5/8” bolted framing channel and the appropriate hardware. Consult factory for specs.  Order Hold Down Kit (GC-HD-HDK) separately.

The Universal Angle Bracket can be used as a wall mounting bracket, a wall termination bracket, or a blind end for MACs-TrayTM.


Part No. Description
GC-SWB-08 Standard Wall Bracket for 6” and 8” tray
GC-SWB-12 Standard Wall Bracket for 12” tray
GC-SWB-18 Standard Wall Bracket for 16” and 18” tray
GC-WBTUA Universal Angle Bracket
GC-HD-HDK
1 pc. GC-200SW   2” square splice washer
1 pc. GC-025FB   1/4” flange bolt
1 pc. GC-025SN   1/4” spring nut

MACs-Tray is UL Approved

MACs-Tray™ wire cable tray is now UL approved. MACs-TrayTM has been tested and approved by Underwriters’ Laboratories for use as an equipment ground conductor. The tests were conducted with two different bolted splice connections: GC-Splice Kits and also with the GC-USB with the appropriate hardware.

Since suitability as an equipment ground conductor is based on the cross-sectional area of the wires, anytime wires are cut or removed for field fabrication, MACs-Tray™ requires the use of a UL listed split bolt connector to connect a properly sized, continuous ground conductor to each section of the tray (i.e., bonding jumpers).

MACs-TrayTM must be grounded and bonded as required by NEC for power, data, and communication applications. It is the recommended practice to ground all cable tray systems.



Features and Benefits

  • U. S. dimensions – inches and feet

  • Fewer components

  • 6-gauge wire for all sizes

  • Common sense approach to accessories

UL Approved? Part No. Profile D x W x L
Dimensions
No. of Vertical Wires Cross-sectional Area
YES GC-0206 EZP 2” x 6” x 120” 7 0.20
YES GC-0208 EZP 2” x 8” x 120” 8 0.23
YES GC-0212 EZP 2” x 12” x 120” 10 0.29
YES GC-0218 EZP 2” x 18” x 120” 13 0.38
YES GC-0224 EZP 2” x 24” x 120” 16 0.47
YES GC-0408 EZP 4” x 8” x 120” 10 0.29
YES GC-0412 EZP 4” x 12” x 120” 12 0.35
YES GC-0418 EZP 4” x 18” x 120” 15 0.44
YES GC-0424 EZP 4” x 24” x 120” 18 0.53



Grounding and Bonding

MACs-TRAYTM Wire Basket Cable Tray must be grounded and bonded as required by NEC Article 250 for power, data, and communication applications. Gulf Coast Systems recommends using a U.L. listed split bolt connector to connect a properly sized ground conductor to the tray.

The use of the Splice Washer or Splice Bar Kits are required for the UL classification as a ground equipment conductor. Quantities are specified for the appropriate width of MACs-TRAYTM in the Splice Washer and Splice Bar Matrices.

When MACs-TRAYTM is used as a ground equipment conductor, bonding jumpers are recommended. A properly sized ground conductor should be attached to the MACs-TrayTM using a U.L. listed split bolt connector.



Installation Guides

At Gulf Coast Systems, our goal is simple: to design and build good products that are easy to use in the field.

As a manufacturer of cable management products, we have an intense focus on the installers' needs for both products and information. We've put all of our technical skills into this one key area: what does the contractor need to get the job done right.

The bottom line is - good products that are easy to install and real world tech support mean lower installed costs on your next project.

How to Use the Installation Guide

The versatility of the J-TrayTM system wire cable tray comes from its ability to mount directly to a wall surface or hang in the ceiling without the need for additional supports and mounting brackets.

The versatility of MACs-TrayTM wire cable tray comes from its ability to change direction or elevation with simple field fabrication.

This Installation Guide will assist the installer in deciding on how to use cutting patterns to achieve maximum flexibility in field fabrication. Hardware selection and located for many different applications are also outlined.

Gulf Coast Systems believes in a common sense approach to installing all of its cable management products in the field. With this installation guide, Gulf Coast Systems has "boiled down" the most common techniques contractors should know to maximize flexbility of Wire Cable Tray Systems.

J-Tray 100 Series Wall Mount Installation Guides

J-Tray 200 Series Ceiling Mount Installation Guides

MACs-Tray Installation Guides

 

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